3D Dual Track Online AOI EKT-VL-220M

● 1 camera moves in the XY direction, and 2 sets of tracks before and after respectively transfer PCB.

● The first rail is fixed, and the second, third and fourth rails can be adjusted.

● Suitable for all kinds of SMT double track production line (1 rail fixed/1, 3 rail fixed/1, 4 rail fixed).

● Standard 12 million-pixel full-color high-speed industrial digital camera, giving priority to ensuring high efficiency, high quality and high stability, and restoring real and natural image effects.

● DLP structured light 3D technology to achieve stable and accurate height detection

● Windows10 x64 operating system, software architecture in 64-bit system, data processing speed to geometric level doubling.

● GPU independent hardware processing images, abandoning the traditional CPU software processing images, so that the CPU full-time to do non-image computing work, balance the efficiency of the computer.

● Standard telecentric lens, high resolution, ultra-wide depth of field, ultra-low distortion and unique parallel light design can clearly image the upturned and tall components of the circuit board without strabismus.

● Intelligent programming, intelligent algorithm, fast intelligent programming, no manual intervention, low requirements for programmers, easy to learn, fast programming speed, high detection rate, high PASS pass-through rate and low false positives.

● Flexible and mobile maintenance station and SPC inquiry terminal. Using mobile terminal under wireless network, one-to-many modes can be used to set up stations at any position in the workshop. One maintenance station can confirm the detection data of multiple online machines, so as to save personnel and accurately prompt the exact defect name, supported by perfect SQL database system, provide SPC statistical analysis system in the form of pie chart and histogram to facilitate customers to carry out process analysis and quality improvement.

● Convenient use of off-line programming software OLP, because it can obtain PCB whole board images and store them in full memory, it can realize efficient off-line programming without differentiation between on-line and off-line.

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Classification:

Automated Optical Detector (AOI)

EKT-VL-220MTechnical parameters

detection ability	Applicable process	SMT after solder paste printing, SMT before/after reflow, DIP before/after wave soldering
	Programming mode	Manual writing, automatic search, CAD data import automatically corresponding component library, dual-track independent programming
	Detection type	Solder paste printing: with or without, offset, less tin, more tin, open circuit, even tin, pollution, scratches, etc.
		Defects of parts: missing parts, multiple parts, offset, skew, monument erection, side erection, turnover, wrong parts, damage, reverse direction, XY offset, etc.
		Defects of solder joints: more tin, less tin, virtual soldering, tin connection, glue overflow, pin failure, tin bead detection, copper foil contamination, etc. 3D measurement: visible object height or depth (20mm range) measurement, specified height range object length and width and area measurement.
	calculation method	3D point cloud reconstruction, color operation, vector analysis, color extraction, gray scale operation, feature analysis, OCV/OCR, etc.
	Detection mode	Optimized detection technology covering the entire circuit board, splicing and multi-mark, including Bad mark function, a set of motion and imaging mechanism, dual-track time-sharing independent detection, and single-track operation.
	SPC statistical function	Record the whole test data and statistics and analysis, any area can view the production status and quality analysis
	Part angle	Support 0-359 degree rotation, minimum 1 angular distance
	MINIMUM PARTS	01005 chip、0.3 pitch IC
Optical configuration	Camera	12 million Pixel Customized Full Color High Speed Industrial Digital Camera
	Lens Resolution	10um/15um/18um/20um/25um, telecentric lens or FA lens, special applications can be customized
	Light source	Autonomously configurable annular stereo multi-channel color light, depending on the application to choose RGB/RGBW/RGBR/RWBR, optional coaxial light source
3D Module	DLP Quantity	4 DLP
	Working angle	25 - 38．1º(Depending on the DLP model)
	Height measurement range	20mm (different calibration according to different testing requirements)
	Height measurement accuracy	±10um
Computer	Operating System	Windows 10 64
	Display	22 inches, 16:10
	VGA	Intel HD integrated graphics (optional discrete graphics)
	CPU	Intel i7 series or equivalent
	GPU	Standard
	RAM	64GB
	HDD	More than 1TB mechanical hard drive, optional solid state drive
software system	Interface Language	Chinese and English optional interface
software system	Operation permission	Administrator, programmer, operator three-level login authority control
Mechanical system	Delivery and inspection methods	Front and rear two pairs of tracks, independently adjustable width. The two tracks enter and exit the board independently and automatically, with optional L-R/R-L, stepping motor transporting PCB and width adjusting track, and XY servo motor driving the camera to take pictures respectively.
	Track Width Adjustment	The front and rear guide rails are independently and automatically adjusted to support different rail widths
	Splint way	automatic fixture
	PCB Dimensions	5050mm(Min)~ 460360mm(Max) for double track, 5050mm(Min)~ 460650mm(Max) for single track
	PCB thickness	0.3～5.0mm
	PCB Weight	Max：3KG
	PCB Board Edge	3mm, special applications can be customized
	PCB Bending	<5mm or 3% of PCB diagonal length
	PCB part height	Top:35mm,Bottom:30mm. Adjustable, special applications can be customized
	XY drive system	AC servo motor, precision grinding ball screw
	XY movement speed	Max：830mm/s
	XY positioning accuracy	≦ 8um
Whole machine parameters	Overall dimension of equipment	L1440 W1250 H1620mm (height without signal lamp)
	Power	AC220V，50/60Hz，1.5KW
	PCB height above ground	900±20mm
	Equipment weight	1500KG
	Front and rear equipment communication	Spema
	Air pressure requirements	0.4 - 0.8 MPa, optional electronic control to avoid air pressure requirements.
	Equipment safety regulations	Conform to CE safety standards
	Ambient temperature and humidity	10~35 ℃,35 ~ 80% RH (no condensation)
Optional	Maintenance Station System, Off-line Programming System, SPC Server System, Bar Code Identification System, MES Interface